Ordering an online PCB prototype follows a series of definable stages, which are important in the delivery of a quality prototype to meet the design specifications. First, collect the necessary design files that include but are not limited to Gerber files, bill of materials, and a pick-and-place file. All these files carry the critical information that the manufacturers need to build the PCB: design layout, component specification, and details about the assembly. Once these are ready, it is possible for a client to go to one of the many PCB manufacturers' websites and begin placing an order.
Most manufacturers have an easy-to-use web interface where clients can upload their design files. Industry reports show that more than 85% of PCB manufacturers have online quote tools through which customers can request instant pricing for standard prototypes. For instance, a simple 2-layer PCB prototype might cost as low as $5 to as high as $50, manufacturing factors considered, such as the complexity of the design, the number ordered, and the size of the PCB-for example, 100mm x 100mm. Moreover, there is also the speed of production that determines the cost-for example, expedited production may be an additional 20% of the price.
In the next step, the customer will choose their desired specifications: the number of layers, material type, board thickness, and finish. The prototype PCB usually uses FR4, which is the cost-efficient solution, making up about 70% of the whole PCB market. In some designs that require special materials, polyimide for flexible PCBs could be one example, raising the price up to 30% more. Also, there's the aspect of delivery time: while some suppliers have 24-48 hour prototype manufacturing services, others may take up to 5 days.
Upon configuration, the order can be finalized by confirming details about quantities and shipping preferences. Some of the advanced features that a manufacturer might provide could include an online DFM check; it scans your design for potential issues before producing the part. It is very important to utilize this service; DFM checks can prevent revisions later in the process that may become very costly. According to a survey conducted by PCBWay, 60% of design revisions occur due to DFM issues that are overlooked.
Production for manufacturers usually starts within 24-48 hours after the order is placed, depending on the urgency and the delivery method used. Using an online pcb prototype with a simple design in a 2-layer variety will have your parts shipped within 72 hours, for example.
In conclusion, ordering an online PCB prototype requires careful preparation of design files, accurate selection of materials and specifications, and using online tools that help streamline the process and minimize errors. Most manufacturers offer competitive pricing and fast turnaround times, ensuring prototypes are delivered promptly.